10-layer buried via PCBs are widely used in advanced applications that demand high density, signal integrity, and compact designs. These include telecommunications equipment, medical devices, aerospace systems, and high-speed servers. While these boards offer excellent performance, their pricing can vary greatly depending on several technical and operational factors.
This article will walk you through the real costs of 10-layer buried via PCBs in 2025, breaking down everything from material and via types to application-driven variations and hidden fees. Whether you’re prototyping or scaling up to mass production, this guide will help you make smart, cost-efficient decisions.
1. Typical Price Range in 2025
- Prototype Orders (1–10 pcs): $120 – $250 per board
- Small Batch (50–100 pcs): $60 – $90 per board
- Mass Production (500+ pcs): $30 – $80 per board
- KingSunPCB Quote Example: $145 per unit for 5 pcs (ENIG, FR4, 1.6mm, IPC Class 2)
Tip: Ordering 100+ pieces can cut unit cost by over 50%.
2. Major Cost Drivers in 10-Layer Buried PCBs
2.1. Layer Count and Stackup Configuration
The lamination and interconnection complexity of a 10-layer board significantly affects the price. Each additional lamination cycle adds both time and risk.
- Standard 10-layer stackup cost (no buried vias): $80 – $110 per board
- With buried vias: $120 – $250 per board
- Extra lamination cycles: +$20 – $40 per cycle
2.2. Buried Via Design and Drilling Techniques
Buried vias require sub-lamination, pre-drilling, and precise alignment, which increases manufacturing steps.
- Standard buried via cost (L2-L3 or L4-L5): +$15 – $35 per board
- Via-in-pad design (if needed): +$25 – $60 per board
- Laser drilling (if used): +$10 – $20 per 1,000 vias
2.3. Material Selection and Cost per Sq.m
The laminate you choose impacts signal integrity, heat resistance, and cost.
| Material Type | Cost per m² (USD) |
| Standard FR4 | $10 – $15 |
| High-Tg FR4 | $20 – $30 |
| Low-Loss Materials | $60 – $120 |
| Rogers (High-frequency) | $100 – $150 |
Example: Upgrading from FR4 to Panasonic Megtron 6 adds $45 – $70 per board.
2.4. Board Size, Shape, and Panel Utilization
Larger or non-rectangular PCBs reduce manufacturing yield.
- Standard 100mm x 100mm board: $120 – $140
- Large 200mm x 150mm board: $160 – $220
- Odd shapes or poor panel fit: +$10 – $25 per board
2.5. Surface Finish Options
Surface finishes protect copper and impact both cost and soldering quality.
| Finish Type | Extra Cost (per m²) | Notes |
| ENIG | $20 – $40 | Best for high-reliability |
| Immersion Silver | $10 – $20 | Good signal performance |
| OSP | $5 – $10 | Cost-effective, short shelf life |
For medical/aerospace use, ENIG is strongly recommended.
2.6. Controlled Impedance and Trace Complexity
Controlled impedance is essential for high-speed signals and adds to engineering and process cost.
- Impedance simulation and test fee: $80 – $150 (one-time)
- Fine-line trace spacing (≤4mil): +$15 – $35 per board
- Additional layer stack simulations: +$50 per impedance layer
Many buyers miss these added costs until after placing an order.
- Engineering CAM/setup: $50 – $150
- Tooling or fixture charges: $30 – $100
- Special handling (e.g., carbon ink, edge plating): +$15 – $60
- Shipping (DHL, FedEx): $25 – $100 depending on region
- Import duties/taxes: 5–20% of declared value (varies by country)
4. Application Areas and Their Impact on Cost
Different industries impose unique reliability and certification requirements.
| Application | Typical Cost Range | Reason for High Cost |
| Telecom (5G base station) | $140 – $200 | High signal integrity, impedance |
| Aerospace | $180 – $250 | IPC Class 3, rugged materials |
| Medical Devices | $160 – $220 | Certification, traceability |
| Server/Storage Units | $130 – $180 | Dense routing, buried + blind vias |
5. Price Comparison: 10-Layer Buried PCB vs. Other PCB Types
| PCB Type | Typical Cost (per board) | Comments |
| 10-layer no buried via | $80 – $110 | Lower complexity |
| 10-layer with buried via | $120 – $250 | Additional lamination, via work |
| 6-layer HDI | $90 – $180 | Smaller form factor, blind vias |
| 8-layer standard | $70 – $100 | Cheaper but less routing space |
6. Cost Optimization Tips for Engineers and Buyers
- Use standard stackups to avoid custom lamination (+$20 – $40)
- Limit via types — avoid mixing blind + buried unless needed (+$30+)
- Stick to ENIG or OSP instead of exotic finishes
- Optimize board dimensions for panel efficiency — can cut unit cost by 15–30%
7. Why Choose KingSunPCB for 10-Layer Buried PCB Manufacturing?
KingSunPCB offers transparent pricing, fast turnaround, and expert support for high-layer-count PCBs.
Our Value-added Services (All Included in Price):
- Free DFM and stackup consultation (Save $80–$150)
- Free impedance modeling (Save $100)
- 100% electrical test and AOI inspection
- IPC Class 2 and Class 3 production capabilities
- No tooling charges for repeat orders
Contact us today to get an instant quote. Our typical 10-layer buried via PCB price is $135 per board for small batches and $65 per board for quantities over 300 units.
8. Conclusion
10-layer buried via PCBs offer excellent routing density, EMI protection, and multilayer interconnection options. However, their costs can escalate quickly if you don’t understand the underlying factors. By evaluating layer complexity, via structures, material choices, and hidden costs, you can significantly reduce your overall spend.
For optimized pricing, fast lead times, and engineering guidance, choose KingSunPCB — your trusted partner in complex PCB manufacturing.